Champion Hydraulic Co., Ltd
  • AddressNo.7001. XUEYUAN ROAD, NANSHAN DISTRICT,SHENZHEN,CHINA
  • Factory AddressNo.7001. XUEYUAN ROAD, NANSHAN DISTRICT,SHENZHEN,CHINA
  • Worktime9:00-18:00
  • Phone(Working Time)0531-85064681
  • Phone(Nonworking Time)0531-85064680
  • Fax0531-85064680

How To Adjust Hydraulic Brake System

NOVEMBER 02, 2022

Hydraulic brake systems are an essential safety feature in vehicles, allowing drivers to slow down and stop their vehicles quickly and safely. However, over time, the hydraulic pressure in brake systems can become misaligned or require adjustments to ensure optimal performance. Adjusting hydraulic pressure in your brake system is a crucial aspect of brake maintenance that can help ensure your vehicle's safety and performance on the road. In this guide, we will provide you with a step-by-step process to adjust hydraulic pressure in your brake system, ensuring that you can enjoy a safe and smooth driving experience.

 

Check for Brake System Issues

Before adjusting hydraulic pressure in your brake system, it's important to check for any issues that may affect the system's function. Some common issues that may arise with hydraulic brake systems include worn brake pads, leaks in the brake lines, and air in the system.

Worn brake pads can affect the stopping power of your brakes and increase the distance required to stop your vehicle. Leaks in the brake lines can cause a loss of hydraulic pressure, resulting in reduced braking power. Air in the system can cause a spongy feeling when you apply the brakes, and in severe cases, can result in brake failure.

To check for any issues with your brake system, start by visually inspecting the brake pads to see if they are worn down. If the brake pads are worn, they should be replaced before attempting to adjust the hydraulic pressure.

Next, check the brake lines for any signs of leaks, such as wet spots or rust around the fittings. If there are any leaks, the brake lines should be repaired or replaced before adjusting the hydraulic pressure.

Finally, check for air in the system by pressing down on the brake pedal with the engine off. If the pedal feels spongy or goes all the way to the floor, there may be air in the system, and the brakes should be bled before adjusting the hydraulic pressure.

Once you have checked for any issues and made any necessary repairs, you can move on to adjusting the hydraulic pressure in your brake system.

 

Gather the Necessary Tools

Before starting the process of adjusting the hydraulic pressure in your brake system, you will need to gather some essential tools. Here's what you'll need:

  1. Wrench: You will need a wrench to remove the bleed valve caps and to loosen the adjustment screw on the master cylinder.
  2. Pressure Gauge: You will need a pressure gauge to measure the hydraulic pressure in your brake system.
  3. Bleed Valve Tool: You will need a bleed valve tool to open and close the bleed valves on the brake calipers.

Make sure you have all the necessary tools before starting the adjustment process. It's also a good idea to wear protective gloves and eye goggles to prevent injury while working on your brake system.

 

Locate the Master Cylinder and Bleed Valves

Before you can begin adjusting the hydraulic pressure in your brake system, it's crucial to locate the master cylinder and bleed valves. The master cylinder is typically located under the hood, near the firewall, and is easily identifiable by its reservoir, which contains brake fluid.

The bleed valves, on the other hand, are located on each brake caliper, and are typically found on the backside of the caliper. You may need to remove the wheel to access the brake caliper and bleed valve. Once you've located the bleed valve, make sure it's clean and free of debris. A dirty or clogged valve can prevent the brake system from functioning properly.

If you're unsure about the location of the master cylinder or bleed valves, consult your vehicle's owner's manual for specific instructions. Proper identification of these components is essential for successfully adjusting the hydraulic pressure in your brake system.

 

Adjust the Hydraulic Pressure

Once you have gathered all the necessary tools and located the master cylinder and bleed valves, you can begin adjusting the hydraulic pressure in your brake system. Follow the steps below:

  1. Attach the pressure gauge to the bleed valve on one of the brake calipers, and open the bleed valve. Make sure to place a catch basin or container beneath the valve to catch any brake fluid that may escape.

  2. With the brake pedal in the released position, slowly press down on the brake pedal while watching the pressure gauge. The pressure reading should increase as you press the pedal.

  3. If the pressure reading is below the desired level, adjust the pressure by turning the adjustment screw on the master cylinder. The adjustment screw is usually located on the side of the cylinder and can be turned with a wrench.

  4. Turn the adjustment screw clockwise to increase the pressure or counterclockwise to decrease the pressure. Make small adjustments at a time, and keep checking the pressure gauge until the desired pressure is reached.

  5. Once the pressure is adjusted on the first brake caliper, repeat the process for the remaining three brake calipers until the pressure is adjusted on all four wheels.

  6. After adjusting the hydraulic pressure on all four wheels, close the bleed valves on each brake caliper and remove the pressure gauge.

  7. Finally, replace the master cylinder cap and test the brake pedal. The pedal should feel firm and not spongy, indicating that the hydraulic pressure has been adjusted correctly.

It's important to note that over-adjusting the hydraulic pressure can cause the brakes to lock up and potentially lead to dangerous situations. It's crucial to adjust the pressure slowly and carefully, ensuring that the pressure remains within the manufacturer's recommended range.

 

Test the Brakes

After adjusting the hydraulic pressure in your brake system, it's crucial to test the brakes to ensure they are functioning correctly. Testing your brakes after adjusting the pressure is important because you want to make sure that your brakes are working as intended, and you won't have any issues on the road.

To test your brakes, find a quiet and safe location where you can safely apply the brakes. Start by driving slowly and gradually applying the brakes to make sure they engage smoothly and stop the vehicle. Make sure to test the brakes at different speeds and on different surfaces to ensure that they are working correctly.

You should also check for any signs of overheating, such as a burning smell or smoke, which could indicate that your brakes are not functioning correctly. If you notice any issues or abnormalities with your brakes, it's crucial to have them inspected by a qualified mechanic.

In addition to testing your brakes after adjusting the hydraulic pressure, it's important to regularly inspect your brake system to ensure it is functioning correctly. Keep an eye out for any signs of wear and tear on the brake pads, rotors, and calipers, and replace any components that are worn or damaged.

By regularly inspecting and testing your brakes, you can help ensure your vehicle's safety and performance on the road. If you have any doubts or concerns about the condition of your brakes, don't hesitate to have them inspected by a qualified mechanic.

 

Conclusion

Adjusting the hydraulic pressure in your brake system is an essential maintenance task that can ensure your vehicle's safety and performance on the road. By taking the time to adjust the pressure correctly, you can ensure that your brakes are functioning optimally and respond quickly in an emergency.

However, it's essential to note that adjusting the hydraulic pressure in your brake system requires some basic knowledge and tools. If you're not comfortable working with brake systems or don't have the necessary tools, it's best to leave this task to a professional mechanic.

In conclusion, ensuring your vehicle's brakes are functioning correctly is crucial for your safety and the safety of others on the road. By following the steps outlined in this guide and taking the necessary precautions, you can adjust the hydraulic pressure in your brake system and ensure your brakes are performing at their best.